Coving Jig

For the wood show, I finally used the motivation to copy a superb looking jig featured on the MagSwitch site.  And of course, I had to give it a try!

Coving Jig

Coving Jig

The jig consists of two independant sides, that are secured to the table with twin MagJigs.  They can be set to any reasonable width to cope with a wide range of stock sizes.  The significant benefit of the MagJigs allows the jig to be secured wherever you want – doesn’t matter where, or how many mitre slots you have.

Coving

Coving

So as seen, there is a board on either side.  40mm holes drilled at either end to fit the MagJigs. Two slots cut into the boards to fit the channel.  The slots were cut using a dado blade, and I’m not sure if it is the first time I’ve used a dado blade for a serious job, and it wasn’t a particularly fun experience.  The amount of stuffing around fine-tuning the dado blade size, including shims etc, was quite discouraging compared to how easy it would have been to cut the slot on the router table.  I can see a benefit to dado blades, and sure, if I wanted to cut 20, 50 or more slots then no question, a little setup time is worthwhile.  For one or two, I’d be finished on the router table before really getting the dado blades done up.

The channels are Kreg channels from Carbatec.  In these channels are the MagSwitch Vertical Attachments, mounted above the blade.  I’ve also used the Kreg Pushstick while holds the work down on the table, as well as pushing it through the blade, and it is thin enough to easily pass through the gap between the featherboards.  Additionally, it has quite a high handle, which again has definite advantage when used here.  Almost like it was built for the task……

Resulting Cove

Resulting Cove

If you’ve never tried coving before, it is an interesting exercise. To start, raise the blade to the final required height forthe depth of the cove, (without the saw turned on!), and set the angle the work meets the blade to get the required width of cove.  Lock down the jig, and drop the blade right down.  Given you are using the blade almost side on, you really need to take it slow.  Both in feed rate, and by taking many light passes.  Have a look at the coving in the above-photo.  All that missing material had to be turned into sawdust by the blade.  Compare that to how much sawdust (and therefore how much wood is removed) by the sawblade used in its typical role.  That’s why we have to take it easy.  If you push too hard, the blade will flex, and I really don’t want that happening at the speeds the blade runs at!  I want it cutting, and that is it.

If you get really serious about coving, there are blades such as this one from CMT.  They are not cheap though!

CMT Coving Blade

CMT Coving Blade

A Shallow Cove

A Shallow Cove

MagJig Jigs

With the Brisbane show rapidly approaching (it starts on Friday, and I fly Saturday morning (around 6am!)) I’ve been having a final look at some of the jigs that I will be taking up to demonstrate the versatility of the MagJig

MagJigs

MagJigs

It is quite surprising just how many ways you can think of to legitimately incorporate these devices into your homemade (or purchased for that matter) jigs!

One I am keen on making in particular from the MagSwitch website looks quite functional, and will prove very useful when I want to do some coving on the tablesaw.  I’ve been interested in a coving blade as well, but they are not cheap and you’d have to have quite a bit of work on to justify the purchase.  In the meantime, a normal blade can be used (although I will be looking for blade stabilising disks while in Brisbane, not only for coving, but for normal blade operation).

Coving Jig

Coving Jig

CMT Coving Blade

CMT Coving Blade

Blade Stabiliser

Blade Stabiliser

I’m also looking at a way to improve the functionality of the 4″ floor sweeper, by combining it with my MagBroom to create a new hybrid – The MagBroom, now with more suck! (I’ll post a photo of the result, if it works!)

I’m looking at combining the 4″ floor sweep

4" Floor Sweep

4" Floor Sweep

With my MagBroom jig

Stus Shed MagBroom

Stu's Shed MagBroom

And a swivel handle scavenged from a floor mop

Swivel Head

Swivel Head

And all in time for Brisbane.  It would be a lot easier just to photoshop the result!

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