Deconstructing the Dust Kit

When I saw the kit for the new Carbatec dust collection system (and the clear tube setup), it wasn’t going to be long before I was fitting it to the shed.  And the timing is rather appropriate – the system needed a revamp with the various item moves that have been happening.  A dust system needs to be flexible, both to deal with vibration and minor machine moves as well as being able to be reconfigured with minimal fuss when a new arrangement is required.

I use flexible hose in some cases to maximise the flexibility of the system, but it does result in quite a bit of suction loss so where I can I use straight tubes, with flexible pieces near couplings.

In the new Carbatec kit are a who swag of connections

What's in the box?

T sections, 90 degree corners, 45s, blast gates, adapter rings, mounts and 8m of clear tube

Curves, Corners, Clamps and Clear Stuff

It would do a small setup, but mine isn’t small!  I’m going to use the clear trunking where it is sensible to determine that flow is occurring (and showing where there are blockages), so for the long, straight runs it makes sense.

Extra accessories acquired

The reconfiguration will also include the blast gate mounts I got from Rockler early this year, and reusing some of the PVC downpipe I have been using in the shed until now.  The dust collector is again in the lower shed, and so I am back to the old problem: how to remotely start and stop it, given that it has a no-volt release on the switch, and the branded remote control is over $300.  I don’t want to have to go into the second shed just to start the collector, and I don’t want to have to do something like have a broom handle passing from one shed to the other to try to hit the start (like a ‘remote control’ from one of those US sitcoms, or cartoon shows)!

Starting the refit

I’ve started at the tablesaw, and I am trying to do each part of the setup just that little better.  The previous setup design was good, but having the tube running along the ground meant it has always been a bit in the way.  Lifting it up to just below the table means it is out of the way for storage under the tablesaw wing (and is the level I want for the tubing for the rest of the run).

Rockler Blast Gate Mount

I’ve screwed one of the blast gate mounts directly to the back of the tablesaw.  This specific gate at the back of the saw will normally remain shut – it allows access to the length of tube at the back of the saw in even of blockages, and also to plug in flexible hose for cleaning up that end of the shed (and I suspect I will still use a temporary run to the jointer, rather than try to run a full length of tube across the entire shed just to get its waste!

More to come as I progress the system.

Tonight, at Midnight

I have some news to share about new product, but I have had to sit on it until then… Come midnight though, officially Friday, and I am free to release it to the blogosphere!

The article is written, and is sitting in the queue with the release timecode set……. ticking, ticking

What can it be …… what company is involved …… and what could it be that Stu’s Shed is excited about it?

All to be revealed in just 16 hours, 2 minutes……..

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