Tablesaw and Fence Calibration

During the setting up of the Miter Express, I was giving some thought to the whole issue of sawblades and their different kerfs (thicknesses), the location of the arbor stop and the fence.

This may be an idiosyncrasy of left-tilt tablesaws, but with the arbor stop on the opposite side to the fence, it means the fence scale has to be recalibrated each time you change to a blade with not only a different kerf but also a different thickness body. If this holds true for right-tilt saws as well, I wonder if there is a market for a shim set you use with every blade to end up with a standard blade to fence distance.

In the meantime, I just hope the new Wixey Digital Fence gauge has an easy zeroing button like the others in the range. More research required!

A Little Blogging Experiment

I’m out and about at the moment, and have my iPod Touch with me. There is a wireless network here I can access, so the experiment is: can I write a blog entry using an iPod?

Given that you are reading this I guess it worked. How amazing is new technology?

Saw Alignment and Incra Miter Express

It takes some time to really set the saw up properly as I’ve discovered recently. There are so many different variables that can affect saw accuracy.

Carbatec TS10L Cabinet Saw

However, with a combination of the Deluxe Alignment Kit I got from Carbatec, and a couple of the Wixey Digital gauges (the angle gauge and the height gauge), I think I got it all set up within ridiculous tolerances. Not that I’m complaining – I love the accuracy that they have allowed me. Now if only my woodworking was that precise!

Now on top of the saw, you might recognise a rather interesting contraption – yup, I got to set up the Incra Miter Express from Professional Woodworker Supplies, and even got to make a couple of quick cuts! I was rather indecisive for a while whether to mount it on the left-hand side, the traditional side for miter gauges (and yeah, I keep switching between the US spelling and the Oz spelling – can’t be helped – the product is called a Miter gauge), or because it is a left-tilting saw, it is meant to be run in the right-hand track (so the saw when tilted doesn’t cut into it).

I decided to go the right-hand side so I can do both mitre directions (angling the fence, and tilting the blade) while using the sled. I’ll probably (and the jury is still out on this one), mount the Incra SE1000 on the Miter Express, and set up the mitre gauge that came with the saw on the left-hand side for my general purpose cuts, which will pretty much all be 90 degrees. I have a bit of Incra fence from an old SE1000, so might look at mounting that to the mitre gauge so I can still use the Incra stop.

Incra Miter Express

This is the Miter Express as I was first setting it up (and before I decided which side to use it on). It is basically a commercial version of a crosscut sled, done with typical Incra accuracy, and incorporates a Mitre gauge for precise angles.

Incra Miter Express

Here on the correct side for a left-tilt saw (and it is now cut providing zero-clearance), so the decision is made. It takes any typical mitre gague, and not just the Incra ones. Here I was using it with the one that came with the TS10L. The built-in track provides channels for hold-downs (and it comes with an Incra holddown).

All in all, it provides a very smooth way to feed your work into the blade, with good ability to secure the work and keep fingers well away from danger. I can see it getting a lot of use as I start to try to improve my box-making skills, and other precise work. Sure, you do loose some resaw height, but when you are doing precision stuff, you are less likely to need full blade height, and you haven’t lost any more than if you made your own cross-cut sled that everyone seems to recommend anyway.

I’m looking forward to bringing some results to you from this (as you can see though from the last photo, the next project has to be dust extraction!!!)

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